Fusible Links

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Fusible Links

FJ40/45

1958-9/71 FJ40 w/30A Amp Meter

The 1958 to 9/71 FJ40s did not come from the factory with ANY form of protection for the main power circuit. This is a disaster waiting to happen. This kit will allow you to easily add a fusible link to your early Cruiser to help protect it from a fire caused by a short in the main power wiring. This kit is VERY easy to install. The link comes pre-assembled. Link to Installation: Link Install

Part# FLKIT58-71 Qty. 1 $21.95

 

10/1971-8/1978 FJ40 w/30A Amp Meter Complete kit (Save $6.95 over separate prices)

Includes an OEM style fusible link and adaptor assembly. (The OEM fusible link connection at the battery side was molded into the battery post clamp. Most OEM battery cables have long since been replaced so this kit comes with an adaptor that plugs into the fusible link and goes to a ring terminal so it can be attached to the battery post clamp bolt.

Part# FLKIT72-78Qty. 1 $29.95

 

NEW!!! Emergency/Temporary Testing Link for10/1971-8/1978 FJ40's w/30A Amp Meter

So what is this thing? It's a fire preventer, harness saver, whatever you want to call it. This came about as a result of me melting the main charge wire of the brand new FJ40 wiring harness I was building for myself. I had partially installed the harness into my FJ40 to check some wire lengths and other things. It was connected to a full size battery, and no I did not have the fusible link installed... I had the Amp Meter terminals shorted together using a large metal clip. Like an idiot, I left everything connected and left the garage to go get a Amp meter. When I came back, smoke was pouring out of the harness! What had happened was the metal clip holding the Amp Meter wires together had sagged down and touched the body basically dead shorting the main charge wire to the battery. Fortunately the harness was not taped, so the heat damage was limited to the main charge wire. I had to disassemble the entire harness and replace the charge wire from Amp Meter to battery...

So, to prevent this from happening in the future, I came up with this thing. It basically plugs in just like a fusible link, but uses a cheap 30A fuse instead of a fusible link. Perfect for working on the truck without blowing the much more expensive fusible link. It can even be used in an emergency to replace the fusible link to get you home.

Note: A fusible link can handle much larger current flow for a much longer period of time before blowing compared to a AT style fuse which blows very quickly. If you do use this for emergency replacement of the fusible link, try to keep the number of things turned on to the absolute minimum so the fuse does not blow.

Part# ETFL72-78 Qty. 1 $12.95

 

10/1971-8/1978 FJ40 w/30A Amp Meter Fusible Link only (replacement link)

If you have the OEM connectors and just need the fusible link with connectors order this:

Part# FL72-78Qty. 1 $21.95

 

10/1971-8/1978 FJ40 w/30A Amp Meter Harness Connector Only

If you are missing the OEM fusible link harness connector (the MALE connector on the White/Blue wire coming out of the harness on the passenger side fender well) from your harness, you can add it easily to get back the easy to replace OEM style fusible link.

 

Part#FLMC Qty 1 $4.95 Note: Includes one MALE connector and one MALE terminal. You must crimp and/or solder this on your existing fusible link.

 

Part#FLMT7.9 Qty 1 $0.75 Male 7.9mm terminal to fit FLLC. If you have a good connector housing then just order the terminal!

 

If you need just the FEMALE connector to repair the link itself:

Part #FLFC Qty. 1 $4.95 Note: Includes one FEMALE connector and one FEMALE terminal. You must crimp and/or solder this on your existing White/Blue harness wire.

Part #FLFT7.9 Qty. 1 $0.75 Female 7.9mm terminal to fit the FLHC. If you have a good connector housing then just order the terminal!

 

10/1971-1981 FJ40 w/30A Amp Meter Battery Side Connector Only

Just need the battery side connector and wire for the fusible link? This is a 6" 10ga wire with a battery bolt ring terminal and the proper terminal to plug into the fusible link assembly. If you need a longer wire to reach a custom battery configuration just ask for it.

Part #FLBC Qty. 1 $10.95

9/78-1981 FJ40 w/50A Amp Meter one square 2 pin connector, and two square 1 pin connectors (PLEASE look at the picture closely! If your link is different ie has the round connectors, this replacement will NOT work! See Below!)

Part# FL78-82 Qty. 1 $34.95

 

Early 1982 FJ40 w/50A Amp Meter and three ROUND connectors (PLEASE look at the picture closely! This link is unique in that it uses three ROUND connectors! One 2 pin connector, and two single pin connectors. If your link is different ie has one or more square connectors, see the above links for the FL78-82 or the FL82-83!

This is a replacement link with all three NEW connectors!!! This fusible link is unique to early 82 FJ40's!

Part# FLEarly82 $39.95

 

Late 1982-83 FJ40 w/50A Amp Meter with one square unique two pin connector, and two round 1 pin connectors (PLEASE look at the picture closely! If your link is different ie has the square connectors, see the above link above!

This is NOT a replacement link with new connectors!!! If you have this style link: I can NOT get the 2 pin square connector for this link! I can get the two round single pin connectors new. If you have this style AND have all three connectors, I can REBUILD this link. You must send me your old fusible link connectors and I will replace ALL wires and terminals with new, and place them into your cleaned connectors.

Click HERE for my shipping address and ordering information.

Part# FL82-83 Rebuild Service $44.95

 

FJ60

1980-87 FJ60 REBUILD SERVICE!!! (PLEASE look at the picture closely! If you have something different I probably cannot help!

This is NOT a replacement link with new connectors!!! If you have this style link: I can NOT get the connectors for this link! These OEM three pin connectors use two .250 terminals , and One .312 terminal. If you have this style AND have both OEM connectors, I can REBUILD this link. You must send me the link and I will replace ALL wires and terminals with new, and place them into YOUR cleaned connectors. Click HERE for my shipping address and ordering information.

Part# FLFJ60-80/87 Rebuild Service $39.95

FJ62

1988-92 FJ62 REBUILD SERVICE!!! (PLEASE look at the picture closely! If you have something different I probably cannot help!

This is NOT a replacement link with new connectors!!! If you have this style link: I can NOT get the connectors for this link! If you have this style AND have both OEM connectors, I can REBUILD this link. You must send me the link and I will replace ALL wires and connector/ring terminals with new and place them into YOUR connectors. Click HERE for my shipping address and ordering information.

Part# FL88-92 $44.95

 

For the 1988-92 FJ62

This is a NEW replacement female 1 pin connector for the 1988-92 FJ62 fusible link that is separate. Includes one housing, one female 7.9mm terminal, and one wire seal

Part# FLRC1 $4.95

 

For the 1988-92 FJ62

This is a NEW replacement HARNESS SIDE male 1 pin connector. It mates to the above connector. Includes one housing, one male 7.9mm terminal, and one wire seal.

Part# FLRC2 $4.95

BJ40

NEW! Finally! A Fusible link kit with a SINGLE fusible link for the early BJ40

This is a NEW replacement Fusible Link Kit for the early BJ40 and includes everything shown in the pic.

BJ40

NEW! Finally! A Fusible link kit with a DUAL fusible link for the later BJ40

This is a NEW replacement Fusible Link Kit for the later BJ40 and includes everything shown in the pic.

FJ75

NEW! For the FJ75 (with two fusible links only)

This is a NEW replacement Fusible Link Kit for the FJ75 and includes everything shown in the pic.

You get one fusible link assembly that has TWO fusible links in it. A 14ga link and an 18ga link.

You get the battery side pigtail that attaches to the + battery terminal.

You will also receive a harness side MALE connector with male terminal to replace the harness side connector if needed.

Before ordering PLEASE look closely at the pics to make sure that is what you need!

Part# FLFJ75 $49.95 This is a non-sealed version similar to the OEM version

 

Part# FLFJ75WP $54.95 This is a waterproof version built using Delphi connectors.