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1971 Body/Chassis FSM

1971-74 F Engine FSM

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Page Listing

* Denotes work still in progress

* Denotes pages that have yet to be created

Page #
Title
Last Updated
A
Rust Removal using Electrolysis: Cheap and it WORKS!
A1
Chauncy Hood's FJ40 Tub De-Rust Tank
6-15-07
1
Introduction to what I faced to get !Oy mobile.
2
Fuel System issues. Tank Repair, line & filter replacement, fuel pump check.
2A
Fuel Pump Renewal (Remove, inspect, clean, powder coat)
2B
  Fuel Filter Upgrade to a Marine system
7-23-2008
2C
* Making new fuel lines
12-18-2008
3
Clutch Slave Cylinder removal, disassembly, cleaning and install. Also new CCOT master and slave installation.
4
Drive Shaft/pinion flange issue
5
Electrical: Side Marker Lights, making a new Front Turn Signal mounting stud, ground wire issues and resolutions, making the lights MUCH brighter..
5A
1971 Wiring Harness page
5A1
 Toyota FJ40 Wiring Color Codes
7-22-2008
5A2
 Toyota Schematics
7-22-2008
5B
* Grounding your FJ40
5C
F Engine Alternator Teardown/Rebuild
1-14-2008
5D
Modifying the 1971 one bulb tail light system to work with the 1974 3 bulb system. Rear Turn/Brake Light housing repair.
5E
* Rebuilding a F/2F starter
1-14-2008
5F
Distributor Dizziness (Installing an FJ60 dizzy)
Updated 2-6-08
5G
 Wiper Science 301
Updated 7-22-08
5H
Wiper Mechanicals
Updated 3-16-2016
6
Turn Signal Switch removal, cleaning and installation.
6A
* Hazard Switch/Turn Signal Switch Operation
3-20-2009
7
Gauge Cluster lights and how to make them brighter.
7A
* Gauge Cluster CleanUp: Tearing it down  
7B
* GaugeCluster CleanUp: Odometer Repair  
7C
* Gauge Cluster CleanUp: Reassembling the cluster  
7D
* Speedo Calibration: Changing the speedo drive gear  
8
Horns: Why won't the damn things BLOW???
8A
* Restoring the Horns
9
Rear Heater Fun: Cleaning the motor brushes and commutator, repairing the core.
9A
 Front Heater Weirdness: Replacing the Hand Built Heater with OEM parts.
9B
Cowl Vent Restoration: Hose replacement and unsticking linkage .
10
 
11
Replacing the 1971 Rear Frame crossmember with a 1974 member.
12
Fabricating a new rear sill, cheap and strong.
13
Replacing the center main body channel support
13A
Repairing the Mid Bed Section
13B
Replacing the drivers/passengers side floors and inner/outer rocker panels.
13C
Repairing the Tool Box
14
Page 1 Tearing down the knuckles and cleaning up the parts
14A
Page 2 Knuckle housing prepping, Birfield from inner axle seperation, tearing the birfields down and inspecting/regreasing, replacing knuckle seal felts
14B
Page 3 Knuckles,knuckle bearing pre-load, rear knuckle seals,axle seals, birfields,
14C
Page 4 Spindles, brake backing plate, seals, bearings,locking hubs
14D
Marfield Tack to Inner Axles
15
Master Cylinder reconditioning or rebuilding/Bench bleeding the MC/Bleeding the Wheel Cylinders
15A
Mini-Truck Brake Booster Installation
15B
Rebuilding your Drum Brake Wheel Cylinders
15C
More Brake stuff: Putting the Backing Plates back together with all new/rebuilt parts
15D
 Making your own Brake Lines
Updated 05-30-2008
15E
Brake Bleeding 101
17
Water Pump and Thermostat Replacement with flush
17A
Radiator Assembly Restore
Updated 8/29/08
18
*  Powder Coating. Examples of what I have done...
Updated 3-16-07
19
 Rear Hatch Door Handle Repair
20
* Front Fender Repair
21
Steering Linkage Rebuilding/replacing
21A
Manual Steering Box/Steering Column Rebuild
21B
Center Arm Rebuild
21C
Drag Link removal, cleaning, rebuilding
22
Gasket Identification. Includes gasket images you can print to make you own gaskets.
Updated 11-12-07
23
My 1971 Carb
Updated 11-06-07
23A
Carb Confusion (Carb Identification Problem)
Updated 11-06-07
 
25
* Repairing the rust in the doors. Replacing Window Channel.
26
  Drivers Quarter Panel
26A
  Passenger Quarter Panel
26B
 Cargo Floor
26C
  Wheel Wells
26D
 CCOT Wheel Well Supports
27
 Spare Tire Carrier
27A
* Tail Gate
28
 Restoring the Spring Packs: Lubi-Plate, De-rust and new bushings and spring pins.
Updated 8-24-07
29
* Seats: Front
29A
* Seats: Rear
30
* Overall Tub Repair
30A
Pulling Engine
30B
Cleaning Engine, Painting Engine
Updated 8-23-07
30B1
Reassembling Engine after painting
Updated 11-06-07
30B2
Engine Reassembly Page 2  
30B3
FJ62 3FE Crank Pulley Repair  
30B4
Putting Engine back in to Frame
Updated 2-18-08
30B5
  Flywheel/Clutch/Clutch Master/Slave Install
Updated 2-18-08
30B6
 The Initial Start-Up
Updated 12-15-2008
30C
Oil Pressure Regulator Renewal
Updated 6-28-07
31
* Mini Truck Power Steering Fabrication
32
 Blasting Frame, Repairing Frame, Painting Frame
Updated 8-27-07
33
 * Stripping Windshield/Removing Windshield Glass
33A
 * Windshield Rust Repair
33B
 * Windshield Wiper Maintainence
33C
$3.75 Windshield washer pump replacement.
33D
Newbie Only! Wiper Blade Replacement
   
34A
  T-Case Rebuild Page 1 of 9 (34A to 34I)
Updated 02-08-17
35
  4 Speed tranny w/ 3speed T-Case and 4 sp shafts. Page 1 of 2
Updated 05-08-08
 EDR
How to make your own penetrating oil: The famous Ed's Red!
SST
 Making your own Special Service Tools (Hub Socket, Idler shaft removal, Pilot bearing remover)
12-05-08

 

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